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   9Cr2Mo軋輥鋼



  1. 牌號(hào) Grade 9Cr2Mo
GB DIN W-Nr. AISI JIS BS EN
9Cr2Mo            
  1. 執(zhí)行標(biāo)準(zhǔn) Standard GB/T1299-2014/GB/T15547-2012/YB3204-80
  2. 尺寸、外形、允許偏差 Size , shape ,tolerance
狀態(tài) condition 公差 tolerance
磨皮 grinding surface -0/+5mm
車削 machined surface -0/+3mm
自由長(zhǎng)度 free length 4-6m
定尺長(zhǎng)度 fixed length -0/+50mm
超長(zhǎng) over long 7-23m
彎曲度 straightness ≦3mm/m, 總彎曲度total straightness length ≦ total length總長(zhǎng)度0.5%
不圓度 ovality 不大于公稱直徑公差的0.7倍 Not greater than 0.7 times the nominal diameter tolerance
鍛材生產(chǎn)直徑范圍forged bar dia range 140-600mm
  1. 冶煉方法 smelting process
電弧爐+爐外精煉+真空脫氣冶煉,下注鋼錠,電渣重熔需在合同中注明 EAF+LF+VD bottom pour ingot, ESR need indicate in contract
  1. 交貨狀態(tài) delivery condition
退火磨氧化皮、車光、正火、調(diào)質(zhì),交貨狀態(tài)需合同注明 annealed grinding surface. If need machining, normalizing or Q&T need
indicate in contract

  1. 化學(xué)成份 chemical composition
牌號(hào)grade C Si Mn P S Cr Ni Mo V
9Cr2Mo 0.85/0.95 0.25/0.45 0,20/0,35 0.025 0.025 1.7/2.1   0.20/0.40  
其他元素檢測(cè)需要合同注明 other elements test result need indicate in contract.
  1. 交貨硬度 hardness
牌號(hào)grade 退火狀態(tài)交貨硬度 annealing condition hardness HBW ≦ 試樣淬火硬度test specimen hardness after Q&T
淬火溫度Q&T 冷卻劑cooling agent 洛氏硬度HRC ≧
9Cr2Mo 229 830-900 空氣 air 64
 
  1. 低倍組織 酸浸低倍試片上不得有目視可見的縮孔、夾雜、分層、裂紋、氣泡和白點(diǎn)。Macrostructure No visible shrinkage,
  2. inclusion, delamination, cracks, bubbles or white spots should be observed on the acid – soaked sample piece 
鋼材直徑diameter mm 1組 group 2組 group
中心疏松 center porosity 錠型偏析segregation 中心疏松center porosity 錠型偏析segregation
級(jí),不大于 class ≦
≦80 2.0 2.0 3.0 3.0
>80-150 2.5 3.0 3.5 3.0
>150-250 3.0 3.0 4.0 4.0
>250-400 3.5 3.0 4.5 4.0
>400 協(xié)商 Negotiate
電渣鋼合格級(jí)別供需雙方協(xié)議 ESR steel qualified level need negotiate.
  1. 顯微組織 microstructure
  1. 珠光體組織 合格級(jí)別1-5級(jí),熱壓力加工用鋼不檢測(cè) pearlite 1-5 class
  2. 網(wǎng)狀碳化物 直徑不大于60MM合格級(jí)別不大于3級(jí) carbide network ≦ 3 class
  3. 共晶碳化物不均勻度(冷作模具鋼檢測(cè))Eutectic carbide inhomogeneity
鋼材直徑diameter MM 共晶碳化物不均勻度合格級(jí)別Eutectic carbide inhomogeneity qualified level
1組group 2組 group
級(jí),不大于 class ≦
>120-400 6 協(xié)議Negotiate
>400 協(xié)議Negotiate 協(xié)議Negotiate
  1. 非金屬夾雜物 nonmetallic inclusion
電渣鋼結(jié)果符合1組,真空脫氣鋼符合2組 ESR steel conform to 1 group , VD steel conform to 2 group
非金屬夾雜物類別nonmetallic inclusion type 1組 group 2組 group
細(xì)系thin series 粗系heavy series 細(xì)系thin series 粗系heavy series
級(jí),不大于 class ≦
A 1.5 1.5 2.5 2.0
B 1.5 1.5 2.5 2.0
C 1.0 1.0 1.5 1.5
D 2.0 1.5 2.5 2.0
  1. 脫碳層 decarburized layer
脫碳層深度不大于0.25+1%D,直徑大于150mm雙方協(xié)議 decarburized layer depth not greater than 0.25+1%D, diameter over 150mm
negotiate.

  1. 超聲檢測(cè) UT test
執(zhí)行標(biāo)準(zhǔn)GB/T6402-2008,常規(guī)規(guī)格執(zhí)行D/d級(jí),直徑400以上雙方協(xié)議,鋼材內(nèi)部不允許有白點(diǎn)、夾渣、分層、內(nèi)裂、縮孔等冶金缺陷
standard as per GB/T6402-2008 /SEP1921 C/c or D/d class. No white spot, slag inclusion, delamination, cracking, shrinkage and
other metallurgical defects are allowed inside the steel

缺陷尺寸級(jí)別 defect size level 單個(gè)缺陷平底孔直徑single FBH mm 連續(xù)缺陷平底孔直徑continuous FBH mm 連續(xù)缺陷最大長(zhǎng)度continuous FBH length mm
C 7 5 40
D 5 3 30
E 3 2 30
 
缺陷數(shù)量級(jí)別defect qty level 單個(gè)缺陷數(shù)量single FBH QTY 連續(xù)缺陷數(shù)量continuous FBH QTY
個(gè)數(shù),不大于 number ≯
c 8 4
d 4 2
e 2 1
  1. 表面質(zhì)量 surface quality
鍛材表面沒有目視可見的裂紋、折疊、結(jié)疤和夾雜,如有上述缺陷就清除,深度不大于截面尺寸4%,清除寬度不小于深度的5倍,
There are no visible cracks, folds, scars or inclusions on the surface. If there are any of the above defects, they should be
removed with a depth not greater than 4% of the section size and a width not less than 5 times of the depth.

  1. 特殊要求 special requirements
超出標(biāo)準(zhǔn)約定范圍的供需雙方協(xié)議 The buyer and the seller negotiate beyond the agreed scope of the standard
  1. 起訂量 常規(guī)生產(chǎn)牌號(hào)沒起訂量要求,有少量現(xiàn)貨,交貨期30天 MOQ :the grade regular for us no MOQ request , there are
  2. ready stock for regular diameter . No stock book order 30 days delivery time.
  3. 特點(diǎn)及用途  features and applications:  2%Cr系列,高碳保證軋輥有高硬度,加鉻、鉬增加鋼的淬透性及耐磨性,鍛造性能良好,
  4. 控制較低的終鍛溫度和合適的變形量可細(xì)化晶粒,消除沿晶界分布的網(wǎng)狀碳化物,并使其均勻分布,適宜制作冷軋工作輥,支撐輥
  5. 和矯直輥。 2%Cr series, high carbon to ensure high hardness roll, add chromium, molybdenum to increase the hardenability and
  6. wear resistance of steel, good forging performance, control low final forging temperature and appropriate deformation can refine
  7. grain, eliminate the distribution of network carbide along the grain boundary, and make it evenly distributed, suitable for the
  8. production of cold rolling work roll, support roll and straightening roll.
優(yōu)勢(shì) advantage
9Cr2Mo是我公司拳頭產(chǎn)品,常規(guī)直徑備庫(kù)存。工藝成熟,煉鋼采用氣體保護(hù)澆注,快鍛機(jī)開坯,徑鍛機(jī)成材并球化退火,鍛造頻率高恒溫
鍛造有利于消除沿晶界分布的網(wǎng)狀碳化物。與同行比較,只要用戶熱處理專業(yè),用我公司電爐鋼即可達(dá)到同行電渣鋼同樣效果。軋輥鍛件毛
坯專業(yè)生產(chǎn)。

9Cr2Mo is our company's flagship product, conventional diameter reserve inventory. The process is mature, pouring by gas protected ,
blooming by fast forging machine, forming by radial forging machine and spheroidize annealing, forging with high frequency and constant
temperature is helpful to eliminate the reticulated carbides distributed along the grain boundary. Compared with competitors, as long as the
user is professional in heat treatment, the same effect can be achieved with our company's electric furnace steel. Roll forging blank
professional production

 

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